Premade bag mask sheet production line
Tech spec
1 Application material:
1.1 raw material: spunlace (45gsm ≤fabric ≤55gsm)
1.2r aw material width: Max mask face width+50mm (Unilateral waste: 25mm
1.3 raw material outer diameter: MAXΦ1000mm, die's inner diameter: Φ76.2mm(3 inches)
1.4 mask face: related to product drawing both sides confirmed
1.5 folding method:
1.6 mask bag size: 120mm≤W≤160mm,160mm≤H≤190mm, 0.12mm≤T(single bag layer thickness)≤0.15mm,mask bag is required to have rigidity feature, not flexing when it is moving.
1.7 Bag material : aluminum or aluminum plating film
1.8. Liquid filling precision:±1%
1.9.Range of filling volume: 15g-35g (could be customized )
1.10.Pump type: piston-type pump
1.11. Option: visual detector for stain detection
1.12. Certification: CE ,ISO Certification
1.13.Vaccum system in the swager to suck all dust
1.14. Marking approach: embossing/ink-jet
1.15. Layer mask: 1 or 2 layer (could be customized )
1.16. Layer 1:spunlacenonwoven/BOPP/cotton/cellulose/bio cellulose/silk(in case of application)
1.17.Layer 2: polypropylene non-woven fabric/BOPP pearlized film
1.18.Viscosity range: lotion/serum/emulsion
1.19. Number of operator one line: 1-2
3 machine main part composition
Serial No. |
Name |
No.01 |
Spunlace un-winder |
No.02 |
Spunlace conveying device |
No.03 |
Face cutter |
No.04 |
Firs-fold device |
No.05 |
Second-fold device |
No.06 |
Suction conveying device |
No.07 |
Third-fold device |
No.08 |
Third-fold conveying device |
No.09 |
Bag feeding device |
No.10 |
Bag pulling device |
No.11 |
Bag moving device |
No.12 |
Bag opening device |
No.13 |
Filling device |
No.14 |
Seal device |
No.15 |
90 degree turnover device |
No.16 |
Protection device |
No.17 |
Electrical System |
No.18 |
Pneumatic System |
No.19 |
Mechanical part |
3. Electrical configuration
Name |
Brand |
(Button, Circuit Breaker, Contactor, Relay, Thermostat, Switching Power and so on) |
Schneide(France) |
(Program Control/Motion Controlling PLC) |
Schneide(France) |
(Expansion Model) |
Schneide(France) |
(Inverter) |
Schneide(France) |
(HMI 10.4 Coloured Touch Screen) |
Schneide(France) |
(Photo Electricity, Fiber-optical, Color patch) |
Panasonic(Japan),SICK(Germany) |
Servo driver(10 axis) |
Schneide(France) |
Servo motor(10 axis) |
Schneide(France) |
(Temperature Control System) |
Omron E5CC-QX2ASM(Japan) |
|
|
4. Mechanical components
Name |
Brand |
(Servo Planetary Reducer) |
SHIMPO ABLE Series(Japan) |
(Coupling) |
KTR(Germany) |
(web guiding system) |
FIFE(America) |
(Inflatable Shaft) |
(America) |
(Pneumatic Solenoid Valve) |
SMC(Japan) or CKD(Japan) |
Cylinder |
SMC(Japan) or CKD(Japan) |
(Roller-bearing) |
NSK(Japan) or NTN(Japan) |
(Joint Bearing) |
IKO(Japan) |
(Linear Guide Rail) |
HIWIN(Taiwan) |
(Synchronous Belt and Flat Belt) |
OPTIBelt(Germany),GATES(America),Habasit(Switzerland) |
(*)The above data values are given for information only and depend on the machine configuration. They are not suitable for any official purpose.
Packing Leader's plant covers an area of 10,000 square meters and employs more than 50 highly skilled workers. We produce more than 300 packaging machines per year and sell them to more than 40 countries around the world.
Packing Leader's plant covers an area of 10,000 square meters and employs more than 50 highly skilled workers. We produce more than 300 packaging machines per year and sell them to more than 40 countries around the world.
At Packing leader, we design/develop all the machines. After the installation and debugging of the machines in the factory by high-tech masters, they are packaged and sent to your company. The installation is not complete until the machine is connected to the host and debugged to a normal and stable operating state as required.
After the assembly workers get the drawings, they assemble the machine in strict accordance with the drawings and the instructions of the design department personnel. During the installation process, the safety performance check of the machine is carried out simultaneously.
After the assembly workers install, the company's special inspection personnel will check the machine in time to confirm that the machine is accurately installed according to the design and can operate normally. This not only guarantees the high precision of our products, but also maximizes production efficiency.
Packing Leader pays attention to the coordination and cooperation of employees in different departments. The offices of different departments, such as design department, research and development department, testing department, assembly department and adjustment department, are closely adjacent to each other, which can fully mobilize the division of labor and cooperation of different departments and ensure the high-speed production of machines with higher quality and more accurate standards.
All the core components of the machine you can ask us, in addition, all the parts of our machines are with INOVANCE,MITSUBISHI ELECTRIC,FOTEK,CNSY, AIRTAC, CHNT,C-LIN and other well-known brands cooperation.98 % of the spare parts is available in stock and well managed by ERP systems.