| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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| NO. | Item | Technical parameter |
| 1 | Maximum effective width of base fabric (mm) | 1650mm |
| 2 | Diameter of base fabric (mm) | 1500 |
| 3 | Unwinding speed (m/min) | <200 |
| 4 | Inner diameter of base fabric roll core | ∮76.2mm |
| 5 | Weight of base fabric (t) | Maximum 1 ton |
| 6 | Unwinding system | Belt width 240mm |
| 7 | Edge alignment and alignment of base fabric width | Controlled manually |
| 8 | Threading method | Manual cloth guiding |
| 9 | Cloth cutting detection | Equipped with a cloth cutting detection system. When the cloth is cut, the entire machine stops to reduce the waste of base fabric. |
| 10 | Power | 1KW |
| 11 | Minimum air pressure requirement | 0.4Mpa |
| 12 | Air consumption | Approximately 1 cubic meter per hour |
| Transmission | ||
| 13 | Power | Driven by an independent motor |
| 14 | Cloth feeding belt | Synchronous belt drive, flat belt drive |
| Others | ||
| 15 | Protection | The main transmission components are protected by protective covers |
| 16 | Size | L:3872*2626(W)*2225(H) |
| 17 | Weight (KG) | 350kg |
| Folding part | ||
| NO. | Item | Technical parameter |
| 1 | Maximum width of base fabric (mm) | 1700mm |
| 2 | Design speed (m/min) | 200m/min |
| 3 | Stable production speed | >100m/min |
| 4 | Folding method | Continuous operation, wind suction folding |
| 5 | Cloth cutting method | Fixed cloth cutting with spiral surface knife |
| 6 | Overall machine structure | Wall panel form |
| 7 | Finished product specification | 200±2mm |
| 8 | Roller knife | 3*2 |
| 9 | Specification after folding | 100(0,+3)mm |
| 10 | Cloth guiding method | Manual paper guiding |
| 11 | S-shaped cloth feeding device | Before cloth cutting, an S-shaped pulling roller is adopted, and the tension can be adjusted through the taper pulley; |
| 12 | Vacuum power | 30KW_fan |
| 13 | Power | 21kw |
| 14 | Minimum air pressure requirement | 0.4Mpa |
| Automatic folding and stacking section | ||
| 15 | Automatic folding and stacking system | It is independently controlled by using servo motors to realize the automatic folding and stacking function |
| 16 | Positioning tracking | Adopt high-precision servo encoders |
| 17 | Setting of the extracted quantity | The number of folding sheets can be set through the touch screen, and 100% accurate counting can be carried out (the set base number is an even number) |
| 18 | Setting range of the extraction number | 40-100 pulls/height:35-120mm |
| 19 | Maximum number of folding times | 16 folds |
| 20 | Minimum air pressure requirement | At least 0.4Mpa |
| 21 | Power | 4.75KW |
| Cloth-pressing and shaping system | ||
| 22 | Function | Make semi-finished products formed to be suitable for packaging. |
| 23 | Conveyor belt | Use anti-static belts. |
| 24 | Transmission mode | Independent frequency converter control. |
| 25 | Pressurization mode | Adopt air pressure to ensure the high stability of the products. |
| 26 | Photoelectric detection system | Photoelectric detection is installed on the conveyor frame to ensure no collision between each semi-finished product. |
| 27 | Power | 1.28 kw |
| 28 | Minimum air pressure requirement | At least 0.4 Mpa |
| Transmission | ||
| 29 | Power | Driven by an independent motor |
| Other | ||
| 30 | Protection | The main transmission components are protected by protective covers |
| 31 | Size | 2480(L)*3015(W)*2225(H) |
| 32 | Weight(KG) | 3700kg |
| NO. | Item | Technical parameter |
| 1 | Feed length | ≤2100mm |
| 2 | Maximum fabric cutting size (width × height × length) | 105×110×250 |
| 3 | Minimum fabric cutting size (width × height × length) | 60×50×85 |
| 4 | Design speed | 150/ |
| 5 | Production speed | 60-120/, |
| 6 | Tail-end dropping speed | 1 second (optional item), this function is not included in the standard configuration |
| 7 | Conveying mode | The positioning and conveying of the conveyor belt is driven by a servo motor system |
| 8 | Fabric cutting mode | Rotary swinging circular knife movement and continuous controlled non-woven fabric advancement |
| 9 | Diameter of the fabric cutting knife | ¢610mm |
| 10 | Knife sharpening method | The cylinder pushes the grinding wheel to contact the circular knife to achieve automatic knife grinding. The knife grinding parameters can be adjusted and controlled through the touch screen |
| 11 | Knife sharpening feed | Perform automatic knife grinding on the circular knife. The grinding wheel for knife grinding is automatically fed, and the parameters can be adjusted through the touch screen |
| 12 | Height compensation of the cutter holder | Use the handwheel for adjustment to achieve height compensation. |
| 13 | Length adjustment of non-woven fabric | Controlled by the panel, the control accuracy is ±2mm |
| 14 | Verticality tolerance of the cut surface | ±2mm |
| 15 | Support and pressure device for non-woven fabric | Install a pressure belt on the upper part of the non-woven fabric to reduce the length error of the non-woven fabric. |
| 16 | Appearance of the finished product | There is no paper surface dirt or damage caused by the machine, and the cut surface of the non-woven fabric is neat after cutting. |
| 17 | Power | Total power 6.9KW |
| 18 | Minimum air pressure requirement | 0.4Mpa |
| 19 | Dynamic load coefficient | 1.1 |
| Transmission | ||
| 20 | Power | Independent motor drive |
| 21 | Non-woven fabric input | Servo control, synchronous belt drive |
| 22 | Rotation of the cutting knife | Synchronous belt drive |
| 23 | Rotation of the knife arm | Synchronous belt drive |
| 24 | Non-woven fabric output | Motor drive, synchronous belt drive |
| Other | ||
| 25 | Protection | The main transmission components are protected by protective covers |
| 26 | Size | 1700(L)*1510(W)*2020(H) |
| 27 | Weight(KG) | Safety door lock protection, overload protection |
| NO. | Item | Unit | Qty |
| 1 | Liquid adding and liquid storage mixing tank (1000L + 1000L) | IN | 1 |
| 2 | Liquid adding pump (quantitative humidification) | IN | 1 |
| 3 | Inverted filling centrifugal pump | IN | 1 |
| 4 | Residual liquid recovery pump | IN | 1 |
| 5 | Stainless steel in contact with materials after liquid immersion (316 material) | IN | 1 |
| 6 | Water tanks, return water troughs, pipelines, water sprays, and valves are all made of 304 stainless steel | IN | 1 |
| 7 | Hygienic centrifugal pump for liquid addition, top-in and bottom-out | IN | 1 |
| 8 | Jiangnan hygienic centrifugal pump, inverted filling and return liquid, low-point discharge | IN | 1 |
| 9 | Liquid addition pipe (316) stainless steel | IN | 12 |
| 10 | Humidification quantity error | IN | 5% |
| UT-WP100 Main parameters | |||
| production process | Synchronous conveying → Automatic packaging → Automatic hole opening → Automatic labeling → Heat sealing and cutting → Automatic corner folding → Product air compression → Finished product output | ||
| 1 | Production speed: max 90 packs/minute | ||
| 2 | Packaging size: Length 150 - 350mm, Width 90mm - 115mm, Height 20 - 95mm | ||
| 3 | Label size: Length 50 - 150mm, Width 30 - 80mm | ||
| 4 | Hole opening size: Length 10 - 70mm, Width 5 - 50mm | ||
| 5 | Applicable packaging materials: PET/PE, BOPP, PET/AL/PE and other heat-sealable materials | ||
| 6 | Film specification: max Φ400mm, W450mm | ||
| 7 | Film shaft diameter: 3" | ||
| 8 | Number of film shafts: 2 shafts | ||
| 9 | Applicable labels: Transparent labels, printed labels (aluminum-coated labels need to be specially indicated) | ||
| 10 | Label roll diameter: max Φ350mm | ||
| 11 | Number of label rolls: 2 rolls | ||
| 12 | Labeling methods: Vertical labeling, safety labeling | ||
| 13 | Changeover time ≤ 60 minutes | ||
| 14 | Automatic shutdown and alarm for equipment failure | ||
| 15 | Material of components in contact with water: SUS304 (except for belts) | ||
| 16 | Pneumatic components: AirTAC | ||
| 17 | Key bearings: NSK/TNT | ||
| 18 | Flat belts: PU | ||
| 19 | Synchronous belts: Fulong | ||
| 20 | Power requirements: 3-phase 5-wire, AC 380V ± 5%, 50HZ ± 2%, 8KW | ||
| 21 | Air source requirements: 0.6 - 0.8 Mpa, 100 L/min | ||
| 22 | Whole machine weight: Approximately 2.5 tons | ||
| 23 | Bearing capacity requirement: 0.5 tons/square meter | ||
| operation interface | |||
| 1 | LCD human-machine interface: 8 inches, displaying the real-time speed of the machine. It contains Chinese/English operation platforms. | ||
| 2 | Production data recording and storage function; providing MES data interface | ||
| 3 | Software, troubleshooting interface | ||
| 4 | Product SKU information storage function | ||
| 5 | The human-machine interface can operate and control the machine speed | ||
| 6 | Remote assistance and monitoring function |
| UT-LM80 Capping Machine Parameters | |||
| production process | Put the cap → Automatic labeling → Mechanical hand grabs the cap → Automatic glue spraying → Visual recognition → Positioning and gluing the cap → Finished product output | ||
| Main parameters | |||
| 1 | Production speed: max 80 pieces/minute | ||
| 2 | Capping accuracy: longitudinal ±1mm, lateral ±1.5mm | ||
| 3 | Labeling accuracy: longitudinal ±1mm, lateral ±1mm | ||
| 4 | Packaging size: length 150 - 280mm, width 85mm - 110mm, height 20 - 100mm | ||
| 5 | Manual bag size: length 100 - 350mm, width: 60 - 135mm | ||
| 5 | Cap size: length 50 - 180mm, width 50mm - 120mm, height 2 - 10mm | ||
| 6 | Label size: length 40 - 100mm, width 50 - 80mm | ||
| 7 | Applicable labels: transparent labels, printed labels. If it's aluminized composite labels, it should be indicated. | ||
| 8 | Label roll diameter: max Φ350mm | ||
| 9 | Number of label rolls: 2 rolls | ||
| 10 | Labeling method: longitudinal labeling | ||
| 11 | Model change time ≤ 60 minutes | ||
| 12 | Automatic shutdown and alarm for equipment failure | ||
| Main configuration | |||
| 1 | Parallel robot servo: Inovance | IN | 1 |
| 2 | Controller: KABA | IN | 1 |
| 3 | Encoder: Omron | IN | 1 |
| 4 | Vision system: Mindvision | IN | 1 |
| 5 | High-speed lens: Japan Computer | IN | 1 |
| 6 | Glue sprayer: Huangshang | IN | 1 |
| 7 | Thermal insulation hose: Huangshang | IN | 1 |
| 8 | Glue gun: Huangshang | IN | 1 |
| 9 | High-frequency solenoid valve: MAC (USA) | IN | 1 |
| 10 | Cap detection photocell: Omron | IN | 1 |
| 11 | Label detection photocell: Optical fiber | IN | 1 |
| 12 | Circuit breaker: Schneide | ||
| 14 | Key bearing: OPTIBELT (Germany) | ||
| 15 | Flat belt: PU | ||
| 16 | Synchronous belt: Fulong | ||
| 17 | Pneumatic components: AirTAC | ||
| 18 | Protective door: Stainless steel doors on both sides with plexiglass windows | ||
| operation interface | |||
| 1 | LCD human-machine interface: 10 inches, displaying the real-time speed of the machine, with Chinese/English operation platforms. | ||
| 2 | Production data recording and storage function; providing MES data interface. | ||
| 3 | Software, troubleshooting interface. | ||
| 4 | Product SKU information storage function. | ||
| 5 | The human-machine interface can operate and control the machine speed. | ||
| 6 | Remote assistance and monitoring function | ||
| Lower cover | |||
| 1 | Lower cover dispenser | IN | 2 |
| 2 | Cap detection device | IN | 2 |
| Labeling | |||
| 1 | Cap label labeling system | IN | 1 |
| 2 | Label detection device | IN | 1 |
| Glue spraying | |||
| 1 | Glue sprayer | IN | 1 |
| 2 | Glue hose | IN | 1 |
| 3 | Nozzle | IN | 1 |
| Grabbing the cover | |||
| 1 | Parallel robot | IN | 1 |
| 2 | Cap suction system | IN | 1 |
| Vision | |||
| 1 | Visual recognition | IN | 1 |
| 2 | Light compensation device | IN | 1 |
| Conveyor system | |||
| 1 | Cap conveying mechanism | IN | 1 |
| 2 | Wet wipe convey mechanism | IN | 1 |
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